battery_compatibility:byd_b-box
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battery_compatibility:byd_b-box [2020-12-08 11:45] – mvader | battery_compatibility:byd_b-box [2022-09-01 04:25] – [12. High voltage warning or alarm shown on battery status] guystewart | ||
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====== Victron & BYD ====== | ====== Victron & BYD ====== | ||
- | ^ Battery ^ Pro 2.5-10.0 ^ Pro 12.8 & 13.8 ^ L 3.5-14.0 ^ Premium LVL 15.4 ^ Premium LVS 4.0 ^ | + | ^ Battery ^ Pro 2.5-10.0 ^ Pro 12.8 & 13.8 ^ L 3.5-14.0 ^ Premium LVL 15.4 ^ Premium LVS 4.0 ^ LV Flex 5 ^ |
- | | Appearance | {{ : | + | | Appearance | {{ : |
- | | ESS | yes| yes| yes| yes| yes| | + | | ESS | yes| yes| yes| yes| yes| yes| |
- | | Grid Backup| | + | | Grid Backup| |
- | | Off-Grid| | + | | Off-Grid| |
- | | Module capacity| | + | | Module capacity| |
- | | Module limit | 32| 32| 12| 64| 64| | + | | Module limit | 32| 32| 12| 64| 64| 64| |
- | | Max capacity| | + | | Max capacity| |
===== 1. Product & System compatibility ===== | ===== 1. Product & System compatibility ===== | ||
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For Off-grid systems, its strongly recommend to make sure there is a minimum of DC-Coupled PV (= MPPT Solar Charger) in the system. Ie. not only AC-Coupled PV. Also, minimum battery configuration, | For Off-grid systems, its strongly recommend to make sure there is a minimum of DC-Coupled PV (= MPPT Solar Charger) in the system. Ie. not only AC-Coupled PV. Also, minimum battery configuration, | ||
- | === 1.2 A GX device is required, eg Cerbo GX, Color Control GX (CCGX), Venus GX (VGX), etc === | + | === 1.2 A GX device is required, eg Cerbo GX, etc === |
- | It is essential to use the BMS-Can (or CAN-bus) connection of a [[venus-os: | + | It is essential to use the BMS-Can (or CAN-bus) connection of a [[venus-os: |
When used with B-Box Pro series batteries, the minimum supported firmware version for the [[venus-os: | When used with B-Box Pro series batteries, the minimum supported firmware version for the [[venus-os: | ||
- | === 1.3 All 48V Multis, MultiPlusses, | + | === 1.3 All 48V Multis, MultiPlusses, |
The minimum supported firmware version is 469. Updating to the latest firmware is recommended for new installations, | The minimum supported firmware version is 469. Updating to the latest firmware is recommended for new installations, | ||
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| B-BOX Premium LVL 15.4 | | | B-BOX Premium LVL 15.4 | | ||
| B-BOX Premium LVS 4.0 | | | B-BOX Premium LVS 4.0 | | ||
+ | | B-BOX LV Flex 5.0 | | ||
BYD also releases firmware update for their BMU and BMS. | BYD also releases firmware update for their BMU and BMS. | ||
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|Phases| | |Phases| | ||
| Inverter/ | | Inverter/ | ||
- | | Multiplus 48/ | + | | Multiplus |
- | | Multiplus 48/ | + | | Multiplus |
+ | | Inverter RS & Multi RS 48/ | ||
| Quattro 48/ | | Quattro 48/ | ||
| Quattro 48/ | | Quattro 48/ | ||
| Quattro 48/ | | Quattro 48/ | ||
| Quattro 48/ | | Quattro 48/ | ||
- | | EasySolar 48/ | + | | EasySolar |
- | | EasySolar 48/ | + | | EasySolar 48/ |
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|Phases| | |Phases| | ||
| Inverter/ | | Inverter/ | ||
- | | Multiplus 48/ | + | | Multiplus |
- | | Multiplus 48/ | + | | Multiplus |
+ | | Inverter RS & Multi RS 48/ | ||
| Quattro 48/ | | Quattro 48/ | ||
| Quattro 48/ | | Quattro 48/ | ||
| Quattro 48/ | | Quattro 48/ | ||
| Quattro 48/ | | Quattro 48/ | ||
- | | EasySolar 48/ | + | | EasySolar |
| EasySolar 48/ | | EasySolar 48/ | ||
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|Phases| | |Phases| | ||
| Inverter/ | | Inverter/ | ||
- | | Multiplus 48/ | + | | Multiplus |
- | | Multiplus 48/ | + | | Multiplus |
+ | | Inverter RS & Multi RS 48/ | ||
| Quattro 48/ | | Quattro 48/ | ||
| Quattro 48/ | | Quattro 48/ | ||
| Quattro 48/ | | Quattro 48/ | ||
| Quattro 48/ | | Quattro 48/ | ||
- | | EasySolar 48/ | + | | EasySolar |
| EasySolar 48/ | | EasySolar 48/ | ||
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|Phases| | |Phases| | ||
| Inverter/ | | Inverter/ | ||
- | | Multiplus 48/ | + | | Multiplus |
- | | Multiplus 48/ | + | | Multiplus |
+ | | Inverter RS & Multi RS 48/ | ||
| Quattro 48/ | | Quattro 48/ | ||
| Quattro 48/ | | Quattro 48/ | ||
| Quattro 48/ | | Quattro 48/ | ||
| Quattro 48/ | | Quattro 48/ | ||
- | | EasySolar 48/ | + | | EasySolar |
| EasySolar 48/ | | EasySolar 48/ | ||
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|Phases| | |Phases| | ||
| Inverter/ | | Inverter/ | ||
- | | | + | | |
- | | | + | | Multiplus |
+ | | Inverter RS & Multi RS 48/ | ||
| | | | ||
| Quattro 48/ | | Quattro 48/ | ||
| Quattro 48/ | | Quattro 48/ | ||
| Quattro 48/ | | Quattro 48/ | ||
- | | | + | | |
| | | | ||
* Note for 7 units two stacks are required. One stack is 4 battery modules, the other is 3. | * Note for 7 units two stacks are required. One stack is 4 battery modules, the other is 3. | ||
+ | |||
+ | === Battery Modules Required - Premium LV Flex 5.0 === | ||
+ | |||
+ | |Phases| | ||
+ | | Inverter/ | ||
+ | | Multiplus 48/500 & 48/ | ||
+ | | Multiplus 48/1200 & 48/ | ||
+ | | Multiplus 48/ | ||
+ | | Multiplus & Multiplus II & MP-II GX 48/ | ||
+ | | Multiplus & Multiplus II & MP-II GX 48/ | ||
+ | | Inverter RS & Multi RS 48/ | ||
+ | | | ||
+ | | Quattro 48/ | ||
+ | | Quattro 48/ | ||
+ | | Quattro 48/ | ||
+ | | | ||
+ | | | ||
+ | |||
**" | **" | ||
The specification for these minimum battery sizes was obtained from [[http:// | The specification for these minimum battery sizes was obtained from [[http:// | ||
- | |||
===== 3. CAN-Bus wiring between the battery and GX Device ===== | ===== 3. CAN-Bus wiring between the battery and GX Device ===== | ||
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| Charge curve | Fixed | | Charge curve | Fixed | ||
| Absorption voltage | | Absorption voltage | ||
- | | Float voltage | + | | Absorption voltage off-grid systems |
+ | | Float voltage | ||
| Absorption time | 1 Hr | | | Absorption time | 1 Hr | | ||
- | Note: make sure to double check the float voltage after completing Assistants, and if necessary set it back to 55 V. | + | Notes: |
+ | |||
+ | - make sure to double check the float voltage after completing Assistants, and if necessary set it back to 55 V. | ||
+ | - Setting the Absorption voltage for off-grid systems to 56.5V is to ensure the PV Inverter Assistant works properly. Setting this voltage to 56.5V, ie a bit higher than the default 55.2V, prevents the Frequency shift algorithm to lock at 52.7 or 53 Hz, and thereby disabling AC-Coupled PV Inverters. The setting has no effect on the actual charge voltage as used by the inverter and other components in the system, since these are directed directly by the battery via DVCC. | ||
=== 4.3 Inverter Settings === | === 4.3 Inverter Settings === | ||
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- | * Select the //CAN-bus BMS (500 kbit/s)// CAN-profile in the CCGX. Menu path: //Settings -> Services -> CAN-profile// | + | * Select the //CAN-bus BMS (500 kbit/s)// CAN-profile in the GX device. Menu path: //Settings -> Services -> CAN-profile// |
* After properly wiring and setting up, the B-Box will be visible as a battery in the device list: | * After properly wiring and setting up, the B-Box will be visible as a battery in the device list: | ||
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Note these limits have been adjusted higher by BYD during firmware updates, so the charge and discharge current limit figure may appear slightly higher. | Note these limits have been adjusted higher by BYD during firmware updates, so the charge and discharge current limit figure may appear slightly higher. | ||
- | |||
- | === Color Control GX Configuration === | ||
- | | ||
- | The CCGX only has one available VE.Can interface. It is not possible to connect both CAN products such as VE.Can MPPT (250 kbit/s) and an B-Box battery BMS-Can CAN-bus (500 kbit/s) together on the CCGX. As the BYD Battery MUST be connected, you will need to use the port for that. This will mean no data is collected from the VE.Can MPPT, nor can the CCGX control it. This means you are required to use the "Allow to Charge" | ||
=== GX Device with multiple CAN-bus port configuration === | === GX Device with multiple CAN-bus port configuration === | ||
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The CAN-bus connections are galvanically isolated at the BYD BMU. There is no issues using the non-isolated connection of the VGX. | The CAN-bus connections are galvanically isolated at the BYD BMU. There is no issues using the non-isolated connection of the VGX. | ||
+ | |||
+ | === Color Control GX Configuration - Not Recommended === | ||
+ | | ||
+ | The CCGX only has one available VE.Can interface. It is not possible to connect both CAN products such as VE.Can MPPT (250 kbit/s) and an B-Box battery BMS-Can CAN-bus (500 kbit/s) together on the CCGX. As the BYD Battery MUST be connected, you will need to use the port for that. This will mean no data is collected from the VE.Can MPPT, nor can the CCGX control it. This means you are required to use the "Allow to Charge" | ||
+ | |||
+ | For this reason it is recommended to use the Cerbo GX instead. | ||
===== 6. Solar Charging ===== | ===== 6. Solar Charging ===== | ||
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In a correctly configured system, the inverter will shut itself down before the batteries enter a self protective shut down state. | In a correctly configured system, the inverter will shut itself down before the batteries enter a self protective shut down state. | ||
- | If your system is charged only with an AC-coupled PV inverter, this may prevent the AC-coupled PV inverter from starting up to recharge the batteries. Therefore it is strongly recommended that there is also either a generator or DC MPPT charge controller to provide DC bus power to bring the inverter back online to allow normal recharging to resume. | + | Therefore it is essential that there is also either a generator or DC MPPT charge controller for overall system stability. |
- | Even a single 100/20 48V MPPT charger unit with 2 x 60 cell solar panels would be sufficient to add this self correcting mechanism able to maintain the DC bus voltage and improve longterm system reliability considerably from accidental deep discharge and subsequent shut down. | + | Even a single 100/20 48V MPPT charger unit with 2 x 60 cell solar panels would be sufficient to add this self correcting mechanism able to maintain the DC bus voltage and improve longterm system reliability considerably from accidental deep discharge and subsequent shut down. |
===== 7. Example Wiring Diagram ===== | ===== 7. Example Wiring Diagram ===== | ||
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=== Step 0. If the Inverter/ | === Step 0. If the Inverter/ | ||
- | As a safety precaution, the inverter/ | + | When the grid is connected there are two software controls to sustain voltage. The Minimum SOC (while grid is connected) set in the GX device, and the sustain voltage (set in the ESS assistant). |
+ | |||
+ | If the grid fails and no AC supply is available, in this deeply discharged state, and the battery has set the Discharge Current Limit (DCL) to 0A, then the inverter will turn off in a software off state. | ||
+ | |||
+ | The GX device | ||
+ | Note in this state an AC PV inverter will not produce any power, and will not start up, as it requires the inverter to create the sine wave to synchronise. | ||
+ | |||
+ | If the AC grid or generator, or DC MPPT is connected, then the battery will begin to charge and then the inverter will start itself again automatically, | ||
+ | If instead | ||
+ | |||
+ | If you then reconnect a DC charge source, or AC input supply (grid or generator), after approximately 2 minutes | ||
- | You can then start the inverter/ | ||
=== Step 1. Check that the BYD battery is visible on the GX device list === | === Step 1. Check that the BYD battery is visible on the GX device list === | ||
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[[https:// | [[https:// | ||
+ | |||
+ | ==== Introduction to the new BYD Flex 5.0 ==== | ||
+ | |||
+ | BYD recorded a webinar introducing their Flex 5.0 battery - it is available to watch here - https:// | ||
+ | |||
+ | Victron presented more information that was specific to our integration as part of that webinar - available here - https:// | ||
==== User contributed installation guide ==== | ==== User contributed installation guide ==== | ||
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{{: | {{: | ||
+ | ===== 12. High voltage warning or alarm shown on battery status ===== | ||
+ | |||
+ | The 'high voltage' | ||
+ | |||
+ | It is easiest to confirm this diagnosis in VRM in the Advanced Widget for the Battery Monitor as it logs this data over time. | ||
+ | {{: | ||
+ | |||
+ | It is also possible to see an instantaneous cell max/min on the GX device in the Menu -> BYD Battery -> Details | ||
+ | |||
+ | |||
+ | In a normal well balanced battery installation, | ||
+ | |||
+ | {{: | ||
+ | |||
+ | In an imbalanced battery installation, | ||
+ | |||
+ | {{: | ||
+ | |||
+ | To help the batteries balance quickly, keep the batteries fully charged and the system voltage stable until the errors go away. In an ESS system, set it to 'keep batteries charged', | ||
+ | |||
+ | If you are unable to maintain the target voltage to balance the batteries without the 'high voltage' | ||
+ | |||
+ | {{: | ||
+ | |||
+ | Another method that may also help is limiting the maximum charge current that is provided by the solar chargers. In some cases this can allow a better charge without needing to reduce the overall battery charge voltage as much (or at all), by reducing the high current spikes. Charge current limits can be applied at a system level in DVCC - however they will be much more effective and quicker to react to changing conditions if applied at an individual unit level within the MPPT settings in VictronConnect: | ||
+ | |||
+ | {{: | ||
+ | |||
+ | Start with a severe current limit (i.e 50%) and then see if that resolves the issue (while still making sure the system receives a full charge). If the issue is still not resolved, continue to restrict further. | ||
+ | Once the alarms stop, then increase Max Charge Current back to the point where the issue reappears, and then reduce it again by 10%. Note this may also be seasonally affected (if solar window is limited with the changing sun angle). | ||
+ | |||
+ | All of these values can be monitored, and the settings adjustments can be performed remotely with an internet connected system via VRM and VictronConnect Remote. | ||
+ | |||
+ | If it is not possible to raise the voltage or current limits over time, and eventually disable the manual overrides without the alarms reoccurring; | ||
+ | |||
+ | 1: If you have 2 or more batteries in your system, you can try shutting down the system once it is as close to fully charged as possible, and then physically connecting the batteries in smaller groups (or even individually) so that balancing can occur on each individual battery without it being masked by the others connected in parallel. It may help you to see the indicator lights on the battery (if available on that model) to find which battery might be out of balance with the others. You can also monitor this in VRM and the GX device using the min/max cell voltage reporting. | ||
+ | |||
+ | 2: Contact your BYD dealer for further assistance (they can provide additional software to see even more detailed individual cell level data), or assist with other potential solutions. | ||
- | ===== 12. Further Information ===== | + | ===== 13. Further Information ===== |
For information about where to buy or find suitably qualified installers, visit the [[https:// | For information about where to buy or find suitably qualified installers, visit the [[https:// |
battery_compatibility/byd_b-box.txt · Last modified: 2024-01-22 07:32 by guy_stewart