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battery_compatibility:cegasa [2022-05-19 14:21] – created guystewartbattery_compatibility:cegasa [2025-04-01 01:40] (current) – [Victron & Cegasa] guy_stewart
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 ====== Victron & Cegasa ====== ====== Victron & Cegasa ======
  
-^  Battery ^  eBick Ultra 175 ^  eBick 280 Pro ^ +^  Battery ^  EBick LV ^ 
-|  Appearance |  {{ :battery_compatibility:ebick_ultra_menu.png?100 |}}|  {{ :battery_compatibility:ebick_menu.png?100 |}} |   +|  Appearance |  {{ :battery_compatibility:ebick-lv-front-alpha.png?400 |}}|     
-|  ESS |  yes|  yes|  +|  ESS |  yes|  
-|  Grid Backup|  yes|  yes|  +|  Grid Backup|  yes| 
-|  Off-Grid|  yes|  yes|  +|  Off-Grid|  yes| 
-|  Module capacity|  13,5 kWh |  13.5 kWh | +|  Module capacity|  13.5 kWh | 
-|  Module limit |  4|  18*|  +|  Module limit |  20| 
-|  Max capacity|  54 kWh|  243 kWh*|+|  Max capacity|  270 kWh|
  
-* Note, Cegasa eBick 280 Pro product documentation mentions up 2-3 MWh capacity, this is due to the ability of the eBick 280 Pro to be able to be installed in series as well as parallel, HOWEVER Victron systems do NOT support the series connection configuration, hence the lower max 18 module capacity limit. 
    
 ===== 1. Product & System compatibility ===== ===== 1. Product & System compatibility =====
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 For Off-grid systems, its strongly recommend to make sure there is a minimum of DC-Coupled PV (= MPPT Solar Charger) in the system. Ie. not only AC-Coupled PV. Also, minimum battery configuration, and factor 1.0 are always important to adhere to, and even more so in case of Off-grid systems. Both Cegasa and Victron will be reluctant or even refusing to give support to systems that are not sized according to the minimum battery configuration table. For Off-grid systems, its strongly recommend to make sure there is a minimum of DC-Coupled PV (= MPPT Solar Charger) in the system. Ie. not only AC-Coupled PV. Also, minimum battery configuration, and factor 1.0 are always important to adhere to, and even more so in case of Off-grid systems. Both Cegasa and Victron will be reluctant or even refusing to give support to systems that are not sized according to the minimum battery configuration table.
  
-=== 1.2 A GX device is required, eg Cerbo GX, etc === +=== 1.2 A GX device is required, eg Cerbo GX === 
  
-It is essential to use the BMS-Can (or CAN-bus) connection of a [[venus-os:start|GX device]] with the Cegasa batteries for the keep-alive signal, communication of charge and discharge limits, error codes and state of charge.  This is set to 500 kbit/s.+It is essential to use the BMS-Can connection of a [[venus-os:start|GX device]] with the Cegasa batteries for the communication of charge and discharge limits, error codes and state of charge.
  
-When used with Cegasa batteries, the minimum supported firmware version for the GX device is v2.22. It is recommended to use the latest firmware version on new installations and when trouble shooting issues.+When used with Cegasa batteries, the minimum supported firmware version for the GX device is v2.22. It is recommended to use the latest firmware version on new installations and when troubleshooting issues. 
 + 
 +Using a CCGX is not recommended as it only has a single VE.Can port. 
  
 === 1.3 All 48V Multis, MultiPlusses, MultiGrids, Quattros and RS models are compatible === === 1.3 All 48V Multis, MultiPlusses, MultiGrids, Quattros and RS models are compatible ===
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 These inverter/charger units must be connected to the [[venus-os:start|GX device]] via the VE.Bus connection port.  These inverter/charger units must be connected to the [[venus-os:start|GX device]] via the VE.Bus connection port. 
- 
-In grid connected systems, advanced control functions are configurable in the ESS settings on the [[venus-os:start|GX device]]. 
- 
-In off-grid systems, the control functions of the Battery Management System (BMS) are built into the latest version of the [[venus-os:start|GX device]]. 
  
 === 1.4 Solar Charger compatibility === === 1.4 Solar Charger compatibility ===
  
-All 48V BlueSolar and SmartSolar VE.Direct MPPT Chargers are compatible (*).+All current model 48V BlueSolar, SmartSolar VE.Direct, MPPT RS solar chargers are compatible.
  
 Some of our Solar Chargers feature a VE.Direct communication port, some feature a VE.Can communication port, and some feature both. Both of these types of communication ports can be used to connect the Solar charger to the GX Device. Such connection is mandatory, because it is used to regulate charge currents and voltages. Some of our Solar Chargers feature a VE.Direct communication port, some feature a VE.Can communication port, and some feature both. Both of these types of communication ports can be used to connect the Solar charger to the GX Device. Such connection is mandatory, because it is used to regulate charge currents and voltages.
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 The following batteries are supported: The following batteries are supported:
 ^ Cegasa series type ^ ^ Cegasa series type ^
-| eBick Ultra 175   | +| EBick LV   |
-| eBick Pro 280     | +
- +
-The Ultra 175 module has an external BMS unit connecting to the Victron GX device. +
  
-The Pro 280 model has an external BMS cabinet which connects to the Victron GX device.+The EBick LV has an external BMS (MCS master box) which connects to the Victron GX device.
  
-Victron is not compatible with the Cegasa high voltage configuration where battery voltage is increased beyond 48V nominal. +Victron is not compatible with the Cegasa high voltage configuration where battery voltage is increased beyond 48V nominal. The Cegasa eBick 280 Pro product documentation mentions up 2-3 MWh capacity, this is due to the ability of the eBick 280 Pro to be able to be installed in series as well as parallel, HOWEVER Victron systems do NOT support the series connection configuration, hence the lower max 18 module capacity limit.
  
 See the Cegasa manuals for more details.  See the Cegasa manuals for more details. 
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 The following information is provided by Cegasa, it is reproduced here for your convenience and should always be confirmed with the latest Cegasa manuals and specifications.  The following information is provided by Cegasa, it is reproduced here for your convenience and should always be confirmed with the latest Cegasa manuals and specifications. 
  
-Each Cegasa eBick battery module is approximately 280Ah at 48V (52.2V maximum).+Each Cegasa eBick battery module is 13.5 kWh, approximately 280Ah at 48V (52.2V maximum). 
  
-The following charge rates are managed automatically by the Cegasa BMS and [[venus-os:start|GX device]]. Temperature effects on charge rates should be considered in the design stage in hot and cold climates. +The allowable charge and discharge rates are managed automatically by the Cegasa BMS and [[venus-os:start|GX device]]. Temperature effects on charge rates should be considered in the design stage in hot and cold climates. 
  
 Using very large solar arrays with battery banks that are too small can exceed the limits of the batteries ability to charge and possibly lead to the BMS triggering over-current alarms, and system shutdowns.  Using very large solar arrays with battery banks that are too small can exceed the limits of the batteries ability to charge and possibly lead to the BMS triggering over-current alarms, and system shutdowns. 
  
  
-The table below shows the minimum number of battery modules required for the specified inverter/charger configuration:+The table below shows the minimum number of battery modules required for the specified inverter/charger configuration in normal conditions.
  
-=== Battery Modules Required - Ultra 175 ===+=== Battery Modules Required - Ebick LV ===
  
 |Phases|  Single Phase|  Three Phase|  Single Phase|  Three Phase| |Phases|  Single Phase|  Three Phase|  Single Phase|  Three Phase|
-|  Inverter/Charger |  Self-consumption |  Self-consumption |  Off-grid |  Off-grid | +|  Inverter/Charger  |  ESS |  ESS |  Off-grid |  Off-grid | 
-|  Multiplus & Multiplus II & MP-II GX 48/3000/35|  1|  2|  1|  2| +|  Multiplus & Multiplus II & MP-II GX 48/3000/35|  1|  1|  1|  2| 
-|  Multiplus & Multiplus II & MP-II GX 48/5000/70|  1|  2|  1|  2|+|  Multiplus & Multiplus II & MP-II GX 48/5000/70|  1|  2|  1|  3|
 |  Inverter RS & Multi RS 48/6000|  1|  -|  1|  -| |  Inverter RS & Multi RS 48/6000|  1|  -|  1|  -|
-|  Quattro 48/5000/70-100/100|  1|  2|  1|  2| +|  Quattro 48/5000/70-100/100|  1|  2|  1|  3| 
-|  Quattro 48/8000/110-100/100|  2|  3|  2|  4| +|  Quattro 48/8000/110-100/100|  2|  4|  2|  5| 
-|  Quattro 48/10000/140- 100/100|  2|  4|  2|  -| +|  Quattro 48/10000/140- 100/100|  2|  4|  2|  6| 
-|  Quattro 48/15000/200- 100/100|  3|  4|  3|  -| +|  Quattro 48/15000/200- 100/100|  3|  6|  3|  7| 
-|  EasySolar & EasySolar-II 48/3000/35-50 MPPT|  1|  2|  1|  2| +|  EasySolar & EasySolar-II 48/3000/35-50 MPPT|  1|  1|  1|  2| 
-|  EasySolar 48/5000/70-100 MPPT|  1|  2|  1|  2| +|  EasySolar 48/5000/70-100 MPPT|  1|  2|  1|  3|
- +
- +
-=== Battery Modules Required - Pro 280 === +
- +
-|Phases|  Single Phase|  Three Phase|  Single Phase|  Three Phase| +
-|  Inverter/Charger |  Self-consumption |  Self-consumption |  Off-grid |  Off-grid | +
-|  Multiplus & Multiplus II & MP-II GX 48/3000/35|  1|  2|  1|  2| +
-|  Multiplus & Multiplus II & MP-II GX 48/5000/70|  1|  2|  1|  2| +
-|  Inverter RS & Multi RS 48/6000|  1|  -|  1|  -| +
-|  Quattro 48/5000/70-100/100|  1|  2|  1|  2| +
-|  Quattro 48/8000/110-100/100|  2|  3|  2|  4| +
-|  Quattro 48/10000/140- 100/100|  2|  4|  2|  5| +
-|  Quattro 48/15000/200- 100/100|  3|  4|  3|  7| +
-|  EasySolar & EasySolar-II 48/3000/35-50 MPPT|  1|  2|  1|  2| +
-|  EasySolar 48/5000/70-100 MPPT|  1|  2|  1|  2|+
  
  
 ===== 3. CAN-Bus wiring between the battery and GX Device ===== ===== 3. CAN-Bus wiring between the battery and GX Device =====
  
-Please note - Initial configuration is required via the the Cegasa application first - this is not documented here and will need to be followed first in their product documentation.  +Step 1: Configure inverter type in the Cegasa BMS via Cegasa EViewer WebApp - See Cegasa documentation for details. 
- +Step 2: Connect normal CAT5e or CAT6 network cable (*) between the Cegasa BMS and the BMS-Can port of the GX device  
-This documentation is only covering the Victron side of the system commissioning.  +Step 3: Connect VE.Can terminator (supplied with GX device) to the other BMS-Can port of the GX device  
- +Step 4: Power on the GX device, and verify proper configuration and connection by checking that the battery shows up in the GX device menus.
-Cegasa BMS to GX device wiring is made with a normal straight through CAT5e/6 RJ45 ethernet networking cable. +
- +
-Without properly connecting this cable, the battery will not show up on the display of the [[venus-os:start|GX device]]. The battery will also turn itself off after several minutes. +
- +
-Neither of the specially wired type A or type B Victron BMS cables are used with the Cegasa BMS. +
- +
- +
-It is important to ensure this connection and display of the battery on the [[venus-os:start|GX device]] display before attempting firmware updates or settings changes on other devices if they depend on the power supply from the battery. Without this connection, the battery may turn off unexpectedly.  +
  
 +(*) The specially wired type A or type B Victron BMS cables are NOT used with the Cegasa BMS.
  
 ===== 4. VEConfigure settings ===== ===== 4. VEConfigure settings =====
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 | Charge Current         | 30-50A per battery module | | Charge Current         | 30-50A per battery module |
  
-Notes: +If you use any assistants after programming these settings, make sure to double check the float voltage after completing them, and if necessary set it back to 52 V.
- +
-  - make sure to double check the float voltage after completing Assistants, and if necessary set it back to 52 V.+
  
  
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 ^VEConfigure Inverter Parameter              ^Setting^ ^VEConfigure Inverter Parameter              ^Setting^
 |DC input low shut-down | 44V| |DC input low shut-down | 44V|
-|DC input low restart   | 50V|+|DC input low restart   | 48V|
 |DC input low pre-alarm* | 45V| |DC input low pre-alarm* | 45V|
  
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 ^ ESS Parameter ^ Settings ^ ^ ESS Parameter ^ Settings ^
-|Battery Capacity     | 180 Ah| +|Battery Capacity     | 280 Ah| 
-|Sustain voltage.       | 52V|+|Sustain voltage.       | 50V|
 |Dynamic cut-off values | Voltage | |Dynamic cut-off values | Voltage |
-|0.05 | 47V |+|0.05 | 46V |
 |0.2 | 44V | |0.2 | 44V |
 |0.7 | 43.5V | |0.7 | 43.5V |
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 ===== 5. GX device configuration ===== ===== 5. GX device configuration =====
  
-As of GX firmware version 2.90, and the Cegasa battery is connected to the GX device BMS-Can port, the following DVCC settings will be set and enforced automatically.+When the Cegasa battery is connected to the BMS-Can port of a GX device (running v2.90 and later) the following DVCC settings will be set and enforced automatically.
  
-If you are running a GX firmware version prior to this, +If you are running a GX firmware version prior to this, these will need to be manually configured. 
  
-On the [[venus-os:start|GX device]], go to Settings, System setup:+=== Manual Configuration ===
  
-^Venus Settings -> System Setup Parameter ^ Value ^ +On the [[venus-os:start|GX device]],  
 + 
 +Go to menu path: //Settings -> Services -> CAN-profile//.  
 + 
 +Select the //CAN-bus BMS (500 kbit/s)// CAN-profile in the GX device.  
 + 
 +Go to menu path: //Settings -> DVCC// 
 +^Venus Settings ^ Value ^ 
 |DVCC|ON| |DVCC|ON|
 |Shared Voltage Sense |OFF|  |Shared Voltage Sense |OFF| 
 +|Shared Temperature Sense |OFF|
  
  
-* Select the //CAN-bus BMS (500 kbit/s)// CAN-profile in the GX device. Menu path: //Settings -> Services -> CAN-profile//.  
  
-  * After properly wiring and setting up, the battery will be visible as a battery in the device list: 
-{{ :battery_compatibility:byd-devicelist.png?nolink&290 | }} (if you have multiple batteries a single entry will show up, which represents all batteries). 
  
-  * The parameters option within the battery page shows the actual battery charge and discharge limits +2. After properly wiring and setting up, the battery will be visible as a battery in the device list: 
-{{ :battery_compatibility:byd-parameters.png?nolink&290 | }}+{{ :battery_compatibility:cegasa_gx.jpg?400 | }} (if you have multiple batteries a single entry will show up, which represents all batteries).
  
-This parameters page is also a good place to check that all batteries are connected and working properly.  
  
-In normal working conditions, the charge current limit is ~140 A per module. For example, 280A charge current limit ( 280 / 140 = 2 ) means there are 2 Cegasa battery cells connected. +=== Confirm Connection ===
  
-Note these for the Ultra 175 model, these charge current limits are non-linear. 1 module is 140 A, 2 modules is 280 A, 3 is 400A & 4 is 475A+Confirm the parameters option within the battery page shows the actual battery charge and discharge limits. In normal working conditions, the discharge current limit (DCL) is ~140 A per module. For example, 280A charge current limit (CCL) ( 280 / 140 = 2 ) means there are 2 Cegasa battery cells connected.  
 + 
 +{{ :battery_compatibility:cegasa_dcl.jpg?400 | }} 
 + 
 + 
 +Reporting of additional cell level details (e.g. Lowest and Highest cell voltages etc) to the GX device is not currently supported.
  
 === GX Device with multiple CAN-bus port configuration === === GX Device with multiple CAN-bus port configuration ===
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 Even a single 100/20 48V MPPT charger unit with 2 x 60 cell solar panels would be sufficient to add this self correcting mechanism able to maintain the DC bus voltage and improve longterm system reliability considerably from accidental deep discharge and subsequent shut down.   Even a single 100/20 48V MPPT charger unit with 2 x 60 cell solar panels would be sufficient to add this self correcting mechanism able to maintain the DC bus voltage and improve longterm system reliability considerably from accidental deep discharge and subsequent shut down.  
  
-===== 7. Example Wiring Diagram ===== 
  
-{{:battery_compatibility:byd-example-diagram-2018-07-21.png?direct&800|}} +===== 7. Troubleshooting =====
- +
-===== 8. Troubleshooting =====+
  
 If the system is not operating correctly, go through these steps. If the system is not operating correctly, go through these steps.
  
-=== Step 0. If the Inverter/Charger or GX device does not switch on ===+=== Step 1. If the Inverter/Charger or GX device does not switch on ===
  
-As a safety precaution, the inverter/charger will not switch on if the [[venus-os:start|GX device]] is not on. If you are unable to start the system due to a total system blackout / battery shutdown due to low voltage, you may need to disconnect the VE.BUS connection cable between the inverter/charger and [[venus-os:start|GX device]]. +Low voltage and deeply discharged behaviour
  
-You can then start the inverter/charger from an external charge source such as a generator or grid connection. Once the inverter/charger has started, it should supply power to the DC terminals and this should start the [[venus-os:start|GX device]] and battery again. You will need to then reconnect the VE.Bus Communications cable back to the inverter/charger and [[venus-os:start|GX device]].+When the grid is connected there are two software controls to sustain voltage. The Minimum SOC (while grid is connected) set in the GX device, and the sustain voltage (set in the ESS assistant).
  
-=== Step 1. Check that the battery is visible on the GX device list ===+If the grid fails and no AC supply is available, in this deeply discharged state, and the battery has set the Discharge Current Limit (DCL) to 0A, then the inverter will turn off in a software off state. 
  
-{{:battery_compatibility:byd_in_devicelist.png?direct&600|}}+The GX device will remain on, as there is still DC voltage provided by the batteries for a while. 
 + 
 +Note in this state an AC PV inverter will not produce any power, and will not start up, as it requires the inverter to create the sine wave to synchronise. 
 + 
 +If the AC grid or generator, or DC MPPT is connected, then the battery will begin to charge and then the inverter will start itself again automatically, also resuming charge from an AC PV inverter. 
 + 
 +If instead the battery becomes completely discharged the battery will further protect itself by not just sending the 0A discharge limit, but also disconnecting DC voltage from the battery terminals (via internal MOSFETS).  As there is no DC voltage available on the terminals any more the GX device will also shut down, and the inverter will also then be hard off (not just software off). 
 + 
 +If you then reconnect a DC charge source, or AC input supply (grid or generator), after approximately 2 minutes the inverter will start up again, power the DC bus, powering up the GX device, and then powering up the battery, and the system will recover.  
 + 
 +=== Step 2. Check that the battery is visible on the GX device list === 
 + 
 +{{ :battery_compatibility:cegasa_gx.jpg?400 | }}
  
 If its not visible, check: If its not visible, check:
  
-  * [[venus-os:start|GX device]] firmware version (update to latest version, v2.22 or later)+  * [[venus-os:start|GX device]] firmware version (update to latest version, v2.90 or later)
   * CAN-bus communication cabling between Battery and Victron system.   * CAN-bus communication cabling between Battery and Victron system.
  
  
-=== Step 2. Check that the battery is ready for use ===+=== Step 3. Check that the battery is ready for use ===
  
 Check the Max Charge Voltage parameter. This voltage parameter is sent, together with the other three parameters,  by the Cagasa system via the CAN-bus cable. They are visible on the [[venus-os:start|GX device]]: Device List -> battery -> Parameters menu. Check the Max Charge Voltage parameter. This voltage parameter is sent, together with the other three parameters,  by the Cagasa system via the CAN-bus cable. They are visible on the [[venus-os:start|GX device]]: Device List -> battery -> Parameters menu.
  
-When ready for use, the Max Charge Voltage will read 52.2 V. In case there is an error in the battery system (wiring, addressing, or other), it will be 0 V. +When ready for use, the Max Charge Voltage will read 52.2 V. 
  
 Also check that your are seeing the expected discharge current per installed module. Also check that your are seeing the expected discharge current per installed module.
    
-===== 10. Known Issues with Cegesa models =====+===== 8. Known Issues with Cegesa models =====
  
 There are no known issues with the Cegasa battery modules, however previous issues have been addressed in firmware updates, so please make sure you are running the most recently available version before investigating other causes. There are no known issues with the Cegasa battery modules, however previous issues have been addressed in firmware updates, so please make sure you are running the most recently available version before investigating other causes.
  
-=== 10.3 Cold Weather Performance ===+===== 9. Cold Weather Performance =====
  
 The Cegasa cells will limit the charge current allowed at lower temperatures.  The Cegasa cells will limit the charge current allowed at lower temperatures. 
  
-^  Temperature (Celsius) ^ Charge Current Limit ^  +^ Temperature (Celsius) ^  Charge Current Limit  ^  
-|  Under 0 degrees C |  0C |   +| Under 0 degrees C |  0C  |   
-|  0-10 degrees C |  0.2-0.3C |  +| 0-10 degrees C |  0.2-0.3C  |  
-|  11-46 degrees C |  0.5C | +| 11-46 degrees C |  0.5C  | 
-|  47-65 degrees C |  0.3C | +| 47-65 degrees C |  0.3C  | 
-| Over 65 degrees C | 0C |+| Over 65 degrees C  |  0C  |
  
 Note an additional limitation applies at the start and the end of the charge cycle - see product documentation for more details.  Note an additional limitation applies at the start and the end of the charge cycle - see product documentation for more details. 
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-===== 12. Further Information =====+===== 10. Further Information =====
  
 For information about where to buy or find suitably qualified installers, visit the [[https://www.victronenergy.com/where-to-buy|Where to Buy Page.]] For information about where to buy or find suitably qualified installers, visit the [[https://www.victronenergy.com/where-to-buy|Where to Buy Page.]]
battery_compatibility/cegasa.1652962861.txt.gz · Last modified: 2022-05-19 14:21 by guystewart
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