MPPT solar charger manual

The VictronConnect app can be used to change all solar charger settings and can be used to update the firmware.

See the VictronConnect app chapter for an overview of the different ways the VictronConnect app can connect to the solar charger.

This manual only covers the VictronConnect app solar charger-specific items. For more general information on the VictronConnect app, like how to use it or how to connect, see the VictronConnect manual.

To access the solar charger settings, navigate to the settings page. Do this by clicking on the cog icon at the top right of the home screen.

The settings page provides access to view and/or to change the solar charger settings.

For information about each setting and how to update firmware see the Updating firmware chapter.

The rotary switch can be used to select eight pre-programmed battery charge algorithms.

Use a small flathead screwdriver to turn the rotary switch. The arrow indicates which setting number has been selected.

The table below indicates the charge algorithm and charge settings for each rotary switch position.

Rotary switch set to position 2

Notice

Turning the rotary switch will override the charge settings including settings that were made with the VictronConnect app or with the display. Likewise, if charge settings are changed with the VictronConnect app or the display, this will override the rotary switch setting.

A binary LED code helps determining the position of the rotary switch. After changing the position of the rotary switch, the LEDs will blink during 4 seconds as indicated in below table. Thereafter, normal indication resumes, as described in the LEDs section.

The optional SmartSolar Control display can be used to configure solar charger settings. For information on how to do this see the SmartSolar Control display manual.

The SmartSolar Control

The optional MPPT Control display can be used to configure solar charger settings, with the exception of advanced settings such as RX and TX port settings. For information on how to do this see the MPPT Control manual.

The MPPT Control

Battery voltage

The battery voltage is automatically detected at the very first power-up of the solar charger and the battery voltage is set accordingly. Further automatic detection is disabled. To make sure that a stable measurement is used, the charger first waits 10 seconds, and thereafter takes an averaged measurement. Note that the solar charger will remain off during this time.

In case the solar charger does not measure a battery voltage, it will default to 12V and store that. This will happen if the solar charger is powered via its PV terminals, while not connected to a battery.

Note that the solar charger will not automatically detect a 36V battery. This will need to be set manually.

After automatic detection has taken place, the battery voltage can be changed and set to 12, 24, 36 or 48V, if so required .

Max charge current

This setting sets the maximum battery charge current. It is by default set to the maximum solar charge current.

Use this setting to reduce the charge current, for example, when a smaller battery bank is used that requires a lower charge current.

Charger enabled

This setting enables or disables the battery charger. It is by default set to "enabled".

This setting can be used when work needs to be carried out on the installation. When this setting is disabled, the batteries will not be charged.

Battery preset

This setting sets the battery charge algorithm. It is by default set to "rotary switch".

A selection can be made between:

This setting uses factory pre-defined presets for a large variety of battery types. These pre-defined charge algorithms are suitable for almost all installations.

It is possible to also create user-defined battery presets. The chapter Customize battery charge algorithm explains how to do this. These user-defined presets are stored in the VictronConnect app library. This is helpful in case multiple solar chargers need to be configured, eliminating the need to define the entire charge algorithm each time a new solar charger is configured.

Expert mode

This setting enables or disables expert mode. It is by default set to "disabled".

When this setting is enabled the following parameters can be configured:

For the meaning of these parameters see chapter Battery charge algorithm settings.

Equalization

This setting can be used to disable or enable automatic equalization. When enabled, the number of days can be selected when equalization should repeat.

A manual equalization can be initiated by pressing the "START NOW" button. Use the manual equalize option only during absorption and float charge stages, and when there is sufficient sunlight. The current and voltage limits are identical to the automatic equalize function. The manual equalization stage lasts 1 hour and can be stopped at any time by the Stop Equalize.

Customize battery charge algorithm

This chapter explains how to modify a battery charge algorithm or to create, modify and delete user defined battery presets. See the Battery charge algorithm settings chapter for the meaning of all charge algorithm parameters.

Caution

Only experienced users should configure or edit user defined battery charge algorithms. A wrongly defined battery charge algorithm can lead to battery damage or create unsafe situations.

To Modify a basic battery charge algorithm:

• Select a preset battery type that is the best match to your battery type.

• Change one of the basic charge parameters that are listed on the settings screen.

• Configure the required parameters.

• The battery preset is now set to "user defined".

To Modify an expert battery charge algorithm

• Enable "Expert" mode.

• The basic and additional charge parameters are now listed on the screen.

• Configure the required parameters.

• The battery preset is now set to "user defined".

To create and save a custom battery type:

• Select a preset battery type that is the best match to your battery type.

• Change the charge parameters so they match your battery. This can be done either in normal mode or in expert mode.

• The battery preset is now set to "user defined".

• Select in the "Battery preset" menu "Create preset".

• Give the preset battery a name.

To load a custom battery type:

• Select in the "Battery preset" menu "Select preset".

• The menu lists all factory preset and custom battery types that were previously added (if any).

• Select the battery type of your choice.

To modify (or delete) a custom battery type:

• Select in the "Battery preset" menu "Edit presets"

• Navigate to the battery you want to modify. It is not possible to modify a factory preset, only custom types can be modified (or deleted).

• Modify the charge parameters.

• To save the settings press the "SAVE CHANGES" button at the bottom of the page.

• To delete the battery, press the "REMOVE PRESET" button.

Battery charge algorithm settings

This chapter explains all parameters that are used in "Expert" mode and the settings that are used when programming a custom battery type via the battery preset menu.

Absorption voltage

This setting sets the absorption voltage.

Adaptive absorption time

This setting enables or disables the adaptive absorption time.

• When disabled: The length of the absorption stage is the same each day, the length is determined by the "Maximum absorption time" setting, provided there is enough solar power.

  Be aware that this option can potentially result in overcharging your batteries, especially for lead batteries and if only shallow daily discharges take place. Check with the battery manufacturer for the recommended maximum absorption time.

  The only condition that can end the absorption time before the maximum time has been reached, is the "tail current" setting. If the absorption time always needs to be the same length, then disable the "Tail current" setting. See more information on the tail current setting further down in this chapter.

• When enabled: The length of the absorption stage is different each day, it adapts itself to the state of charge of the battery in the morning at the beginning of the charge cycle.

  The maximum "adaptive" absorption time for the day is determined by the battery voltage as measured just before the solar charger begins operation each morning.

  Multiplier	x 1	x 2/3	x 1/3	x 1/6
  Adaptive absorption time *	6:00 hours	4:00 hours	2:00 hours	1:00 hour
  12V system	Vbatt < 11.9V	11.9V < Vbatt < 12.2V	12.2V < Vbatt < 12.6V	Vbatt > 12.6V
  24V system	Vbatt < 23.8	23.8 < Vbatt < 24.2V	24.2V < Vbatt < 25.2V	Vbatt > 25.2V
  48V system	Vbatt < 47.6	47.6V < Vbatt < 48.8V	48.8V < Vbatt < 50.4V	Vbatt > 50.4
  *) The adaptive absorption time is calculated by the multiplier times the "Maximum absorption time" setting. The adaptive absorption times in this table are based on the 6 hour default "Maximum absorption time" setting.

Maximum absorption time

This setting sets the absorption time limit. This setting is only available when programming a custom charge profile.

Enter the maximum time in hours and minutes (hh:mm) the solar charger is allowed to spend in the absorption stage. The maximum time that can be set is 12 hours and 59 minutes.

Float voltage

This setting sets the float voltage.

Re-bulk voltage offset

This setting sets the re-bulk voltage offset. This offset voltage is used to determine when a charge stage stops and the bulk stage starts again, i.e. the charge cycle resets and starts at the first charge stage again.

The re-bulk voltage is calculated by adding the re-bulk voltage offset to the lowest voltage setting (normally this is the float stage).

An example: If the re-bulk offset is set at 0.1V and the float voltage at 13.8V, the charge cycle will restart once the battery voltage drops below 13.7V (13.8 minus 0.1) for one minute.

Equalization voltage

This setting set the equalization voltage.

Equalization current percentage

This setting sets the percentage of the "maximum charge current" setting that will be used to calculate the equalization charge current.

For example: If the "maximum charge current" setting is set at 10A and the "Equalization current percentage" setting is set to 10%, the Equalization current will be 1A (10% of 10A).

Automatic equalization

This setting sets the repeat interval when the equalization stage should take place. This can be set between 1 and 250 days. Setting to 1 means a daily equalization, 2 means every other day and so on.

An equalization stage is typically used to balance the cells and also to prevent stratification of the electrolyte in flooded lead-acid batteries. If equalization is needed or not depends on the type of battery if (automatic) equalization is needed and under what conditions. Check with the battery supplier to find out if equalization is needed for the battery.

During the equalization stage, the charge voltage increases up to the set "Equalization voltage". This is maintained as long as the charge current stays below the "equalization current percentage" setting of the "Maximum current" setting.

Duration of the Automatic equalization cycle:

• For all VRLA battery presets and for some flooded battery presets, the automatic equalization stage ends when the voltage limit (maxV) has been reached.

• For the lithium battery preset, equalization is not available.

• When an automatic equalization stage has not been completed within one day, it will not resume the next day. The next equalization surge will take place according to the interval as set in the "Auto Equalization" setting.

Equalisation stop mode

This setting determines when the equalisation stage should end:

• Automatic: Equalization stops if the battery voltage has reached the equalisation voltage.

• Fixed time: Equalization stops when the time has reached the time as set in the "Maximum equalization duration" setting.

Maximum equalization duration

This setting sets the maximum time that the equalization stage will last.

Manual equalization

Use this to perform a "once-off" equalization. Once the "start now" button is pressed, a one-hour equalization cycle will be performed, alternatively, the equalization stage can be stopped manually.

Tail current

This setting sets the current threshold to end the absorption stage before the maximum absorption time has been reached. If the charge current drops below the set tail current, for one minute, the absorption stage will end and the float stage will start. This setting can be disabled by setting it to zero.

Temperature compensation

This setting sets the temperature compensation coefficient that is needed for temperature compensated charging.

Many battery types require a lower charge voltage in warm operating conditions and a higher charge voltage in cold operating conditions. The configured coefficient is in mV per degree Celsius for the whole battery bank, not per cell. The base temperature for the compensation is 25°C (77°F).

The chart below indicates the absorption and float charge voltage behaviour at different temperatures. The graph displays the temperature compensation for a 12V system and uses a -16mV/°C temperature compensation coefficient. For a 48V system multiply by 4.

Temperature compensated charge graph

By default, the solar charger uses its internal temperature for battery temperature compensated charging. An internal temperature reading is taken in the morning and then again when the e solar charger has been idle for at least one hour, for example when the charger is not actively charging a battery or supplying a load.

When the solar charger is part of VE.Smart Networking and receives a battery temperature reading from a Battery Sense or a battery monitor with a temperature sensor, the actual battery temperature will be used for temperature compensated charging throughout the day.

Low temperature cut-off

This setting is used to prevent damage to a lithium battery by disabling charging at low temperatures.

Warning

The "Low temperature cut-off" feature is only active when the solar charger is part of a VE.Smart network and is receiving a battery temperature reading from a Battery Sense or a battery monitor with temperature sensor.

The "low temperature cut-off" setting is by default disabled. When enabled, a low cut off temperature can be set. The default temperature is 5°C, this is a suitable temperature setting for lithium iron phosphate (LFP) batteries. However, always check with the lithium battery supplier to find out what this temperature should be set at.

The "low temperature cut-off" mechanism will stop battery charging when the battery temperature has dropped below the low temperature cut-off setting. Battery charging will resume once the battery temperature has risen 0.5°C above the low temperature cut-off setting.

Note that setting "low temperature cut-off" is not needed for Victron Lithium Smart batteries or for Victron Super Pack batteries with serial number HQ2040 and above. This setting is only needed for lithim batteries that are unable to block charging when the temperature drops too low.

The load output settings used to control the VE.Direct TX port or the relay, enabling it to operate a BatteryProtect, a relay or another load-shedding device. For more information, see the chapter TX port settings.

The "always off" and the "always on" modes will respond immediately. The other modes have a 2-minute delay before the load output changes. This is so that the solar charger does not respond too quickly when, for example, an inrush current briefly lowers the battery voltage below the threshold.

The load output settings also control the streetlight algorithm. Both work together to protect the battery from being too deeply drained. The streetlight settings are overridden should the battery voltage falls below the load disconnect voltage. When the battery voltage increases to the load reconnect voltage, the streetlight function will resume.

The programmable relay can be configured to a variety of relay modes. Each mode will cause the relay to switch under different conditions. Some of these conditions are pre-determined and some are customizable. In addition to the "relay mode" a relay minimum closed time can be set.

The programmable relay offers three connections:

Internal operation of the programmable relay

The streetlight function enables the solar charger to automatically control night lighting. It will automatically determine when the light should be on or off and can control the light intensity.

When the streetlight function is enabled a timer program can be created whereby Sunset, Sunrise as well as Midnight can be used as anchor points for the timer program. These anchor points will automatically adjust depending on length of the night as this changes with the seasons.

Streetlight control

The solar charger controls the streetlight:

Setting the Sunset action

At sunset you can choose any of the following actions:

¹⁾ The dimming feature requires the TX Port function to be configured to one of the "Light dimming" settings. This so the TX port outputs a PWM signal that can be used to dim the light. If the TX port function has not been set to one of the "Light dimming" settings, the dimming options will not appear in the sunset settings menu. Also see the TX port settings chapter.

Setting the Sunrise action

At sunrise you can choose to:

Midnight

The charger has no real time clock, and therefore does not know when it is 12 o'clock at night. All references to midnight refer to what we call solar midnight, this is the mid-point between sunset and sunrise.

Midnight and Sunrise synchronisation

The solar charger needs to have its internal clock synchronised with the solar cycle so it can set the solar midnight and sunrise anchor points in the timer program.

After the streetlight settings have been programmed and the solar charger is powered up, the solar charger will start unsynchronised. It will first assume that midnight is 6 hours after sunset, and that the full night last for 12 hours.

Once in operation, the solar charger will check the time between each detected sunrise. After three full day/night cycles, where the detected time is approximately 24 hours (one hour of deviation is allowed), it will start using its internal clock, instead of the fixed 6 and 12 hour timing.

Sunset and sunrise detection

The sunset and sunrise detection voltage settings can be used to adjust the detection to match the panel configuration. The sunrise detection voltage must be 0.5V higher than the sunset detection level. The lowest detectable voltage is 11.4V. Set this option to 0 to use the built-in defaults, which are:

The default setting is 0, which uses built-in default voltages.

Use the "Delay" periods to avoid the system making an accidental switch when clouds pass over the panels. The valid range is between 0 and 60 minutes. The "Delays" are disabled by default (0).

Gradual dimming speed

The gradual dimming option can be used to slow down the response of the timer program. This is useful when multiple streetlights are used in a row. This helps to mask the fact that each timer uses its own detection and will have a transition moment which will vary from unit to unit.

The dimming settings can be adjusted. You can input the number of seconds required to achieve each percentage-point of change (x seconds/per 1% of dimming). A number from 0 to 100 can be entered. Two examples:

Mid-point shift

The time of midnight is estimated based on solar activity, and depends on your geographical location. Daylight saving times can cause a further deviation between the "solar" and the "clock" midnight. The Mid-point shift function will compensate for these differences. Use 0 to disable the shift (default).

Calculation Example:

For calculation we use a day of 1440 minutes, where Sunset is at 19:00 (1140 minutes) and Sunrise is at 6:25 (385 minutes):

Example configuration

The selections which have been made on above screen image results in this program:

Also:

The VE.Direct-TX port can be used to send a signal to an external device. For example, to send a PWM signal to dim a streetlight.

To use the TX port, a VE.Direct TX digital output cable is needed.

The functionality of the TX port can be set at:

*) The PWM signal is 5V, 160Hz.

**) The TX port is a logic 5V signal. It can drive a maximum of a 22kOhm impedance load, where the output voltage is dropped to 3.3V. Make sure that the connected load is within this specification.

Note that these functionalities (other than the first functionality) do not disable the ability of the unit to communicate. What happens is that the unit will automatically detect incoming data, and while data is being received, it will resume normal communication. Once the data reception has been completed, it will automatically return to its configured TX function.

For more in-depth "developer style" information on the VE.Direct port see the Data communication with Victron Energy products document.

The VE.Direct-RX port can be used to receive a signal from an external device. For example to switch the solar charger on (or off) from a signal sent by a battery management system (BMS).

To use the RX port for remote on/off control a VE.Direct non inverting remote on/off cable is needed.

The functionality of the RX port can be set at:

For more in depth "developer style" information on the VE.Direct port see the Data communication with Victron Energy products Whitepaper.

VE.Smart Networking design notes:

There can only be one product in the network that transmits battery voltage and/or battery temperature. It is not possible to use a battery monitor together with a Smart Battery Sense, or multiple of these devices.

For the network to be operational all networked devices must be within Bluetooth transmission distance of each other.

A maximum of 10 devices can be joined into a VE.Smart Network.

Some older devices might not support VE.Smart Networking. for more information see the Limitations chapter in the VE.Smart Networking manual.

Setting up the network

When setting up the network, first set up the Smart Battery Sense or battery monitor, and then add one or more solar chargers or AC chargers to the network.

All solar chargers and AC chargers need to have the same charge settings. The easiest way to do this is to use a preset battery type or a saved used defined battery type. A warning #66 message will be shown if there is a difference between the devices charge settings.

To set up a new network:

To join another device to an existing network:

To leave a network:

Check the network

Once the network has been set up all devices communicate with each other. The active LED on each connected device will now blink every 4 seconds. This is an indication that the device is actively communicating with the network.

To check if an individual device is communicating with the network, click on the VE.Smart symbol in the main screen next to the solar dail. A pop-up window will open showing the connection status and the shared parameters.

VE.Smart Networking pop-up

To check if all devices are actively communicating with the same VE.Smart Networking, navigate to the settings page of one of the networked devices and click on "VE.Smart Networking". A screen will be shown containing which device parameters of this device are shared and all the other devices that are connected to the same network are shown.

Example of a VE.Smart Network

More information

For more information see the VE.Smart Networking manual.