4. Installation
4.1. Location of the Multi RS Solar
To ensure a trouble free operation of the Multi RS Solar, it must be used in locations that meet the following requirements: a) Avoid any contact with water. Do not expose the product to rain or moisture. b) Install the Multi RS Solar upright and vertical. Ensure 30cm clearance above and below it. c) The Multi RS Solar must be installed on a non-flammable surface and the construction materials surrounding the installation should also be non-flammable. d) Do not place the unit in direct sunlight. Ambient air temperature should be between -40°C and 60°C (humidity < 95% non-condensing). e) Do not install the Multi RS Solar in an environment where the air could be contaminated with particulate matter such as soot, dust or salt. For example conductive soot from the exhaust of a diesel generator could be drawn into the unit and cause short circuits inside it. f) Do not install the Multi RS Solar where flammable or corrosive gases or vapours could come near the installation. g) Do not obstruct the airflow around the Multi RS Solar. h) If the Multi RS Solar is installed in an area used for general storage, ensure that no flammable materials such a cardboard boxes are stored close to the installation. Ensure that the end user is aware of these requirements. | |
This product contains potentially dangerous voltages. It should only be installed under the supervision of a suitable qualified installer with the appropriate training, and subject to local requirements. Please contact Victron Energy for further information or necessary training. | |
Excessively high ambient temperature will result in the following: · Reduced service life. · Reduced charging current. · Reduced peak capacity, or shutdown of the inverter. Never position the appliance directly above lead-acid batteries. The unit is suitable for wall mounting. For mounting purposes, a hook and two holes are provided at the back of the casing. The device must be fitted vertically for optimal cooling. | |
For safety purposes, this product should be installed in a heat-resistant environment. You should prevent the presence of e.g. chemicals, synthetic components, curtains or other textiles, etc., in the immediate vicinity. |
Try and keep the distance between the product and the battery to a minimum in order to minimise cable voltage losses
4.2. Battery and battery lead requirements
In order to utilize the full capacity of the product, batteries with sufficient capacity and battery cables with sufficient cross section should be used. The use of undersized batteries or battery cables will lead to:
Reduction in system efficiency.
Unwanted system alarms or shutdowns.
Permanent damage to system.
See table for MINIMUM battery and cable requirements.
Model | 450/100 | |
---|---|---|
Battery capacity lead-acid | 200 Ah | |
Battery capacity lithium | 50 Ah | |
Recommended DC fuse | 125 A - 150 A | |
Minimum cross section (mm2) per + and - connection terminal | 0 - 2 m | 35 mm 2 |
2 - 5 m | 70 mm 2 |
Warning
Consult battery manufacture recommendations to ensure the batteries can take the total charge current of the system. Decision on battery sizing should be made in consultation with your system designer.
Use a torque wrench with insulated box spanner in order to avoid shorting the battery. Maximum torque: 14 Nm Avoid shorting the battery cables. |
Undo the two screws at the bottom of the enclosure and remove the service panel.
Connect the battery cables.
Tighten the nuts well for minimal contact resistance.
4.3. Solar array configuration
The Multi RS Solar Dual tracker model must keep the individual tracker inputs isolated from each other. That means one solar PV array per input, do not attempt to connect the same array to multiple tracker inputs.
Warning
Always use genuine Staubli MC4 connectors for the PV connections to the Multi RS Solar.
Connectors from other brands may not be fully compatible with the Staubli connectors on the Multi RS Solar.
The Multi RS Solar is built using Staubli MC4 connectors. There are many other brands available, but some manufacturing variations mean that they may make poor contact and cause excessive heat. There are also inferior brands on the market which will likely cause problems.
Warning
The maximum rated voltage of the solar charger is 450 V. A PV overvoltage event will damage the solar charger. This damage is not covered by warranty.
In case the PV array is located in colder climates the PV array can output more than its rated Voc. Use the MPPT sizing calculator on the solar charger product page to calculate this variable. As a rule of thumb, keep an additional 10% safety margin.
The maximum operational input current for each tracker is 13 A.
MPPT PV inputs are protected against reverse polarity, to a maximum short circuit current of 16 A for each tracker.
Warning
BEWARE that the product warranty will be void if a PV array with a short circuit current larger than 16 A array is connected in reverse polarity.
Caution
The Multi RS Solar Dual tracker model must keep the individual tracker inputs isolated from each other. That means one solar PV array per input, do not attempt to connect the same array to multiple tracker inputs.
When the MPPT switches to float stage it reduces battery charge current by increasing the PV Power Point voltage.
The maximum open circuit voltage of the PV array must be less than 8 times the minimum battery voltage when at float.
For example, where a battery has a float voltage of 54.0 volts, the maximum open circuit voltage of the connected array cannot exceed 432 volts.
Where the array voltage exceeds this parameter the system will give a "Over-charge Protection" error and shut down.
To correct this, either increase the battery float voltage, or reduce PV voltage by removing PV panels from the string to bring the voltage back within specification.
4.3.1. Multi RS Solar example PV configuration
Notice
This is an example of an array configuration. The decision on the specific array configuration, sizing and design for your system should be made in consultation with your system designer.
Panel Type | Voc | Vmpp | Isc | Impp | # of panels | Max String Voltages | Power total |
---|---|---|---|---|---|---|---|
Victron 260W (60 cell) | 36.75 V | 30 V | 9.30 A | 8.66 A | #1 - 8 #2 - 8 | 304 V | 4160 W |
4.4. MPPT grounding, detection of PV array insulation faults & Earth fault alarm notification
The Multi RS Solar will test for sufficient resistive isolation between PV+ and GND, and PV- and GND.
In the event of a resistance below the threshold (indicating an earth fault), the inverter shuts down and disables the ac outputs (mppt keeps charging the battery as this has no impact on safety due the isolation to the battery side).
If an audible alarm and/or email notification of this fault is required, then you must also connect a GX device (such as the Cerbo GX). Email notifications require an internet connection to the GX device and a VRM account to be configured.
The positive and negative conductors of the PV array must be isolated from ground.
Ground the frame of the PV array to local requirements. The ground lug on the chassis should be connected to the common earth.
The conductor from the ground lug on the chassis of the unit to earth should have at least the cross-section of the conductors used for the PV array.
When a PV resistance isolation fault is indicated, do not touch any metal parts and immediately contact a suitably qualified technician to inspect the system for faults.
The battery terminals are galvanically isolated from the PV array. This ensures that PV array voltages cannot leak to the battery side of the system in a fault condition.
4.5. Cable connection sequence
First: Confirm correct battery polarity, connect the battery.
Second: if required, connect the remote on-off, and programmable relay, and communications cables
Third: Confirm correct PV polarity, and then connect the solar array (if incorrectly connected with reverse polarity, the PV voltage will drop, the controller will heat up but will not charge the the battery).
4.6. Battery connection procedure
Proceed as follows to connect the battery cables:
Warning
Use a torque wrench with insulated box spanner in order to avoid shorting the battery. Avoid shorting the battery cables.
Warning
Specific care and attention must be taken when making the battery connections. Correct polarity must be confirmed with a multimeter before connection. Connecting a battery with incorrect polarity will destroy the device and is not covered by warranty.
Undo the two screws at the bottom of the enclosure and remove the service panel.
Connect the battery cables. First the - cable then the +. Be aware that there may be a spark when making the battery connections.
Tighten the nuts to the prescribed torques for minimal contact resistance.
4.7. Connection of the AC cabling
Warning
This is a safety class I product (supplied with a ground terminal for safety purposes). Its AC input and/or output terminals and/or grounding point on the inside of the product must be provided with an uninterruptible grounding point for safety purposes. see Appendix A.
In a fixed installation, an uninterruptible grounding can be secured by means of the grounding wire of the AC input. Otherwise the casing must be grounded.
This product is provided with a ground relay (relay H, see Appendix B) that automatically connects the Neutral output to the chassis if no external AC supply is available. If an external AC supply is provided, the ground relay H will open before the input safety relay closes. This ensures the correct operation of an earth leakage circuit breaker that is connected to the output.
In a mobile installation (for example, with a shore current plug), interrupting the shore connection will simultaneously disconnect the grounding connection. In that case, the casing must be connected to the chassis (of the vehicle) or to the hull or grounding plate (of the boat). In case of a boat, direct connection to the shore ground is not recommended because of potential galvanic corrosion. The solution to this is using an isolation transformer.
The terminal blocks can be found on the printed circuit board, see Appendix A.
Do not invert neutral and phase when connecting the AC.
The inverter does NOT provide full galvanic isolation between the PV DC input and AC output. Therefor it is possible that DC voltage and current from the DC PV connections could be detected on the AC side.
Full galvanic isolation is provided between PV DC, and Battery DC.
AC-out-1 The AC output cable can be connected directly to the terminal block 'AC-out'. From left to right: "N" (neutral) - "PE" (earth) - "L" (phase). With its PowerAssist feature the Multi can add up to 6kVA (that is 6000 / 230 = 26A) to the output during periods of peak power requirement. The Multi RS can provide throughput of up to 50 A to the loads. The AC input relays are limited to 50 A (Multi RS - 2 tracker), and the inverter can contribute up to 25 A continuous at best conditions (when it gets hotter this figure will be reduced). . Torque: 1.2 Nm
Warning
The AC output terminals must be protected by a fuse or circuit breaker rated at 50 A or less, and cable cross-section must be sized accordingly. An earth leakage circuit breaker may additionally be required for local compliance.
AC-out-2 A second output is available that disconnects its load in the event of battery-only operation. On these terminals, equipment is connected that may only operate if AC voltage is available on AC-in-1, e.g. an electric boiler or an air conditioner. The load on AC-out-2 is disconnected immediately when the inverter/charger switches to battery operation. After AC power becomes available on AC-in-1, the load on AC-out-2 will also be reconnected immediately. Torque: 1.2 Nm.
AC-in The AC input cable can be connected to the terminal block 'AC–in'. From left to right: "N" (neutral) - "PE" (earth) - "L" (phase active) The AC input must be protected by a fuse or magnetic circuit breaker rated at 50 A or less, and cable cross-section must be sized accordingly. If the input AC supply is rated at a lower value, the fuse or magnetic circuit breaker should be down sized accordingly. Torque: 1.2 Nm.
4.8. VE.Direct
This can be used to connect a PC/laptop to configure the inverter with a VE.Direct to USB accessory. Can also be used to connect a Victron GlobalLink 520 to allow for remote data monitoring.
Note the VE.Direct port on the Multi RS Solar cannot be used to connect to a GX device, and the VE.Can connection must be used instead.
4.9. VE.Can
Used to connect to a GX Device, and/or daisy-chain communications to other VE.Can compatible products such as the VE.Can MPPT range.
4.10. Bluetooth
Used to connect to the device via VictronConnect for configuration.
Note that this Bluetooth interface is not compatible with VE.Smart Networking (i.e Smart Battery Sense).
4.11. User I/O
4.11.1. Remote on/off connector
The remote on/off connector has two terminals, the “Remote L” and the “Remote H” terminal.
The Multi RS Solar ships with the remote on/off connector terminals connected to each other via a wire link.
Note that for the remote connector to be operational, the main on/off switch on the Multi needs to be switched to “on”
The remote on/off connector has two different operational modes:
On/off mode (default):
The default function of the remote on/off connector is to remotely switch the unit on or off.
The unit will switch on if “Remote L” and the “Remote H” are connected to each other (via a remote switch, relay or the wire link).
The unit will switch off if “Remote L” and the “Remote H” are not connected to each other and are free floating.
The unit will switch on if “Remote H” is connected to battery positive (Vcc).
The unit will switch on if “Remote L” is connected to battery negative (GND).
2-wire BMS mode:
This feature can be enabled via VictronConnect. Go to the Battery settings page, and then to “Remote mode”.
Set the remote mode from “on/off” to “2-wire BMS”.
In this mode, the “load”, “load disconnect” or “allowed to discharge” signal and the “charger”, “charger disconnect” or “allowed to charge” signals from a Victron lithium battery BMS are used to control the unit. They respectively turn the inverter off in case discharge is not allowed, and turn the solar charger off if charging is not allowed by the battery.
Connect the BMS “load”, “load disconnect” or “allowed to discharge” terminal to the Inverter RS Smart “Remote H” terminal.
Connect the BMS “charger”, “charge disconnect” or “allowed to charge” to the unit Inverter RS Smart “Remote L” terminal.
4.11.2. Programmable relay
Programmable relay which can be set for general alarm, DC under voltage or genset start/stop function. DC rating: 4A up to 35VDC and 1A up to 70VDC
4.11.3. Voltage sense
For compensating possible cable losses during charging, two sense wires can be connected directly to the battery or to the positive and negative distribution points. Use wire with a cross-section of 0,75mm².
During battery charging, the charger will compensate the voltage drop over the DC cables up to a maximum of 1 Volt (i.e. 1V over the positive connection and 1V over the negative connection). If the voltage drop threatens to become larger than 1V, the charging current is limited in such a way that the voltage drop remains limited to 1V.
4.11.4. Temperature sensor
For temperature-compensated charging, the temperature sensor (supplied with the unit) can be connected. The sensor is isolated and must be fitted to the negative terminal of the battery. The temperature sensor can also be used for low temperature cut-off when charging lithium batteries (configured in VictronConnect).
4.11.5. Programmable analog/digital input ports
The product is equipped with 2 analog/digital input ports, they are labelled AUX_IN1+ and AUX_IN2+ on the removable User I/O terminal block.
The digital inputs are 0-5v, and when a input is pulled to 0v it is registered as 'closed'
These ports can be configured in VictronConnect.
Unused: the aux input has no function.
Safety switch: the device is on when the aux input is active.
AC IN connect: only connect to AC input when AUX input is active. An example of when this might be useful is to disable AC input grid charging during an expensive time of use tariff period.
You can assign different functions to each aux input. In case the same function is assigned to both aux inputs then they will be treated as an AND function, so both will need to active for the device to recognise the input.
4.11.6. User I/O terminal diagram
4.11.7. User I/O functions
Number | Connection | Description |
---|---|---|
1 | Relay_NO | Programmable relay Normally Open connection |
2 | AUX_IN - | Common negative for programmable auxiliary inputs |
3 | AUX_IN1+ | Programmable auxiliary input 1 positive connection |
4 | AUX_IN2+ | Programmable auxiliary input 2 positive connection |
5 | REMOTE_L | Remote on/off connector Low |
6 | REMOTE_H | Remote on/off connector High |
7 | RELAY_NC | Programmable relay Normally Closed connection |
8 | RELAY_COM | Programmable relay common negative |
9 | TSENSE - | Temperature Sensor negative |
10 | TSENSE + | Temperature Sensor positive |
11 | VSENSE - | Voltage Sensor negative |
12 | VSENSE + | Voltage Sensor positive |
4.12. Generator programming
The Multi RS Solar has a tolerance for irregularities on the AC input like fast frequency changes or voltage changes to improve reliability when connecting to generators.
Using a generator with the Multi requires firmware version v1.11 or later.
If using a generator; it is recommended to adjust these settings in VictronConnect:
|
See Limitations chapter for additional charging power limitations.
4.13. Connecting to AC PV inverters
The Multi RS Solar includes a built in AC PV inverter detection system. When there is a feedback of AC PV (a surplus) from the AC-out connection port, the Multi RS Solar will automatically enable an AC output frequency adjustment.
While no further configuration is required, it is important that the AC PV inverter is configured correctly to respond to the frequency adjustment by reducing its output.
Note the 1:1 rule of AC PV inverter size to Multi RS Solar size, and minimum battery sizing applies. More information about these limitations are available in the AC Coupling manual, and this document is required reading if using an AC PV inverter.
The frequency adjustment range is not configurable, and includes a built in safety margin. Once the absorption voltage is reached, the frequency will increase. So it is still essential to include a DC PV component in the system for complete battery charging (i.e. float stage).
It may be possible to adjust the power output response to various frequencies on your AC PV inverter.
The default configuration has been tested and works reliably with the Fronius MG50/60 grid code configuration.
4.14. Large systems - 3 phase
Warning
3 phase systems are complex. We do not support or recommend that untrained and/or inexperienced installers work on these size systems.
If you are new to Victron, please start with small system designs, so that you become familiar with the necessary training, equipment and software required.
It is also recommended to hire an installer that has experience with these more complex Victron systems, for both the design and the commissioning.
Victron is able to provide specific training for these systems to distributors via their regional sales manager.
Note
VE.Can 3 phase networking differs from VE.Bus. Please read the documentation in full, even if you have experience with large VE.Bus systems.
Mixing different models of Inverter RS (ie. the model with Solar and without Solar) is possible. However mixing Inverter RS with Multi RS is not currently supported.
DC and AC wiring
Each unit needs to be fused individually on the AC and DC side. Make sure to use the same type of fuse on each unit.
The complete system must be wired to a single battery bank. We do not currently support multiple different battery banks for one connected 3 phase system.
Communication wiring
All units must be daisy chained with a VE.Can cable (RJ45 cat5, cat5e, or cat6). The sequence for this is not important.
Terminators must be used at either ends of the VE.Can network.
The temperature sensor can be wired to any unit in the system. For a large battery bank it is possible to wire multiple temperature sensors. The system will use the one with the highest temperature to determine the temperature compensation.
Programming
All settings need to be set manually by changing the settings in each device, one by one. For now synchronising settings to all devices is not supported by VictronConnect.
There is a partial exception to this - changing the AC output voltage will temporarily be pushed to other synchronised devices (to prevent undesired power flow imbalance via the AC output). However this is not a permanent settings change and still needs to be manually set on all devices if you wish to change the AC output voltage.
Charger settings (voltage and current limits) are overridden if DVCC is configured and if a BMS-Can BMS is active in the system.
System Monitoring
It is strongly recommended that a GX Family Product is used in conjunction with these larger systems. They provide highly valuable information on the history and performance of the system.
System notifications are clearly presented and many additional functions are enabled. Data from VRM will greatly speed support if it is required.
4.15. 3 phase installation
The Multi RS Solar supports single phase, and three phase configurations. It does not currently support split phase.
The factory default is for stand alone, single unit operation.
If you wish to program for three phase operation, it requires at least 3 units.
The maximum supported system size is 3 units in total, with a single unit on each phase.
Note
Please note that grid-connected three phase systems are currently not allowed in Germany until such systems have been approved.
They must be connected to each other via VE.Can connections, with a VE.Can terminator (supplied) at the start and the end of the bus.
Once the units are connected to the battery and via VE.Can they will need to be configured.
Delta configurations not supported
For units in 3 phase configuration: Our products have been designed for a star (Y) type three phase configuration. In a star configuration all neutrals are connected, a so called: “distributed neutral”.
We do not support a delta (Δ) configuration. A delta configuration does not have a distributed neutral and will lead to certain inverter features not operating as expected.
4.16. 3 phase programming
In order to configure a 3 phase system the Multi RS Solar will need to be correctly installed, and running firmware version v1.13 or later.
Configuring a system for three phase or single phase is done in VictronConnect in the System menu.
Caution
AC output power will be disconnected for a few seconds when switching System configuration modes. Make sure the system is configured BEFORE connecting inverter AC output to the loads.
Note
These System settings must be programmed individually, and set correctly on all connected units for synchronised operation.
The factory default System configuration setting is "Standalone". Tap the box to bring up a popup menu where you can select "Three phase". There are two three phase options to choose from, either clockwise or counter clockwise, depending upon the phase rotation at the installation site. You'll need to apply these same settings to each unit individually. |
Select the correct phase that each particular unit is connected to. There can only be one unit per phase. Do this for each individual unit. It is also advisable to physically label each unit and also give a matching custom name in the product info settings. |
|
Note on redundancy and continuous output during firmware updates
A three phase system can be firmware updated without losing power on the AC output.
Make sure that there is stable AC input available when starting the update and the unit currently being updated will switch to AC-passthru mode.
The AC synchronisation mechanism used for 3 phase has a 'protocol' version embedded.
Units can work together even with different firmware versions, as long as they are running the same protocol version.
This allows for continuous uninterrupted supply even when updating firmware, as the units will individually update one at a time, while others continue to synchronise and provide the stable AC output.
If Victron needs to change the 'protocol' version number, it will be clearly noted in the firmware change log. Always read this before updating.
In the event that there are multiple protocol versions running on the same VE.Can bus, all units will indicate error #71 until they are all updated to the same version.
Known Issues
The 'UPS function' is too sensitive in 3 phase operation compared to stand-alone operation. Disable the 'UPS function' in case the Multi disconnects frequently from the AC input.
Charge currents are not yet balanced across the 3-phases when the charger is in voltage-controlled mode.